Chain Hoist Inspection 

Need your Chain Hoist inspected in line with LOLER98 regulations? Get a quote today to ensure you remain compliant.

 Identification and Documentation

Confirm manufacturer’s nameplate or markings are clearly visible and legible, showing:

• Safe Working Load (SWL) or Working Load Limit (WLL)
• Serial number / unique ID
• Model type / year of manufacture
• CE / UKCA mark
• Ensure operation manual and inspection records are available and accessible.
• Check hoist is suitable for its intended application and load capacity.

 General Condition

Visually inspect the overall condition of the hoist, ensuring:

• No signs of abuse, overloading, or poor maintenance.
• Cleanliness — remove oil, grease, dirt, or debris that could hide defects.
• No unauthorised modifications or weld repairs have been made.
• Labels, decals, and warnings are intact and legible.

 Safety and Markings

• Confirm SWL marking is clearly visible on hoist and hook block.
• Check directional arrows for “UP” and “DOWN” are present and legible.
• Ensure all safety latches, guards, and covers are in place.
• Verify emergency stop button or mechanical limit functions properly (if fitted).

 Corrosion and Environmental Protection

• Inspect for paint damage, or corrosion on exposed metal parts.
• Ensure protective coatings are intact.
• Check for signs of contamination (chemicals, water ingress, etc.) that could affect safety.

 Controls and Power (if Electric or Air Powered)

Inspect control pendant or lever for:

• Damaged casing, frayed cables, or faulty switches.
• Clear, positive operation of up/down buttons.
• Emergency stop function works correctly.

For electric hoists:

• Check power cable and plug connections for insulation damage.
• Verify limit switches operate correctly to prevent over-travel.
• Inspect motor housing for signs of overheating or noise.

For air hoists:

• Check air hoses and fittings for leaks.
• Verify air pressure regulator and lubricator function properly.

 Lifting Operation Test

Conduct a no-load test first:

• Verify smooth lifting and lowering action.
• Confirm brake holds firmly when lifting stops.

Then conduct a functional test under light load:

• Ensure hoist lifts evenly without chain slip or hesitation.
• Observe brake performance, noise levels, and general responsiveness.
• Check control handle, lever, or pendant operation.

 Suspension and Mounting

Check suspension hook or eye for:

• Cracks, distortion, or wear.
• Correct alignment and smooth rotation.
• Latch or safety catch operates and springs back properly.
• Hook throat opening not enlarged beyond permissible limits.

Inspect trolley (if fitted)for:

• Free and smooth travel along beam.
• Correct engagement with beam flange.
• Anti-drop devices, side plates, and wheels in good condition.
• Lubrication of bearings and wheels as required.

 Load Hook Assembly

Inspect lower load hook for:

• Cracks, twisting, or bending.
• Wear at bearing points or excessive hook opening.
• Proper operation of safety latch.
• Smooth rotation under load (if swivel-type).
• Check hook nut or pin is properly secured and not loose.

 Load Chain

Examine entire length of the load chain for:

• Cracks, gouges, nicks, or corrosion.
• Elongation beyond manufacturer’s tolerance.
• Twisting, kinking, or stiff movement.
• Deformed or distorted links.
• Wear at bearing points (measure if necessary).
• Check chain anchor point and stop for damage or missing components.
• Verify chain lubrication is appropriate (not dry or excessively greasy).
• Ensure chain feeds smoothly through the sprockets without jumping or snagging.

 Chain Guide, Sprocket, and Sheaves

• Inspect chain guide and sprocket teeth for wear or damage.
• Check alignment of chain sprocket with load chain.
• Ensure no sharp edges or burrs that could damage the chain.
• For powered hoists, check chain container for cracks or overfilled condition.

 Brake System

• Verify load brake engages automatically when lifting stops.
• Check manual lowering operates smoothly and under control.
• Listen for unusual noises indicating brake wear or slipping.

For powered hoists, inspect:

• Brake pads or discs for wear.
• Springs and mechanisms for correct function.
• Electrical brake circuit (if applicable) for response and safety interlocks.

 Gears, Bearings, and Internal Mechanisms

• Check gearbox housing for cracks, leaks, or loose fasteners.
• Listen for grinding or knocking during operation (may indicate internal wear).
• Ensure bearings are smooth and properly lubricated.

For lever hoists:

• Check ratchet and pawl mechanism engage securely.
• Verify freewheeling mechanism operates correctly (where fitted).

 Structural and Frame Components

Inspect hoist body, side plates, and casing for:

• Cracks, corrosion, or deformation.
• Loose or missing bolts.
• Oil leaks or indentations that could indicate impact damage.

 Documentation and Reporting

After the inspection, the competent person will issue a LOLER Thorough Examination Report. This must include:

• Date of the examination
• Details of the equipment inspected
• Findings, including any defects
• Recommendations or required actions
•  Date of next examination due
• Statement on whether the equipment is safe to continue using

If any serious defects are found that pose immediate danger, they must be reported to the duty holder and the enforcing authority (e.g., HSE) immediately.