Aircraft Staging Inspection

Need your Aircraft Staging inspected in line with PUWER98 regulations? Get a quote today to ensure you remain compliant.

 General Examination

Verification that the staging comply with its manufacturer’s specifications and current legislation. Inspections include initial planning and a check of all relevant documentation, such as:

• CE/UKCA conformity documents
• Maintenance records
• Load test certificates
• Previous thorough examination reports
• Confirmation that all safety markings (SWL, ID plates) are legible and accurate.

 General Condition and Identification

• Check that the staging is clean, stable, and free from damage or contamination (oil, grease, debris).
• Verify that the manufacturer’s plate, serial number, and Safe Working Load (SWL) are clearly visible and legible.
• Ensure the staging type and size are suitable for the specific aircraft and maintenance task.
• Confirm a competent person has been assigned to inspect and record findings.

 Structural Integrity

Inspect main frame, supports, and joints for:

• Cracks, bends, or deformation.
• Weld failure, corrosion, or metal fatigue.
• Loose or missing bolts, rivets, or fasteners.
• Check all braces and cross-members are present and secure.
• Verify platform sections are straight and aligned with no visible distortion.
• Ensure any repairs or modifications meet manufacturer specifications and do not compromise strength.

 Platform Surface

Check platform boards, panels, or mesh decking for:

• Damage, bending, or corrosion.
• Secure fixing to the frame — no loose or missing sections.
• Slip resistance — ensure non-slip surfaces or coverings are intact and clean.
• Ensure gaps between platforms are within safe limits to prevent tripping or foot entrapment.
• Inspect for trip hazards such as protruding bolts or uneven surfaces.

 Guardrails and Toe Boards

Verify guardrails, mid-rails, and toe boards are fitted on all exposed sides.
Check rails for:

• Secure fixing points.
• No deformation, cracks, or looseness.
• Correct height (typically 950mm top rail, 470mm mid-rail).
• Confirm toe boards are at least 150mm high and securely fixed.
• Ensure drop-down or removable guardrails (for aircraft access) operate smoothly and lock securely.

 Environmental and Operational Checks

• Verify the staging is suitable for the environment (e.g., indoor hangar vs. outdoor apron use).
• Inspect for corrosion or paint damage caused by exposure to moisture or chemicals.
• Ensure drainage holes (if fitted) are clear.
• Confirm lighting and visibility around the staging area are adequate

 Access Points (Ladders, Stairs, and Gates)

Inspect fixed ladders, steps, and stairways for:

• Secure attachment and correct alignment.
• Undamaged treads and anti-slip surfacing.
• Correct angle and uniform step spacing.
• Check handrails are continuous, rigid, and undamaged.
• Verify self-closing gates at platform entry points are functional and close securely.
• Ensure access routes are free of obstruction and allow safe movement of personnel and tools.

 Mobility and Locking Systems

For mobile staging, check:

• Castors and wheels rotate freely and show no damage or excessive wear.
• Wheel brakes or locks engage and hold firmly on all wheels.
• Outriggers or stabilisers (if fitted) deploy properly and provide firm footing.
• For fixed staging, ensure it is securely anchored and not subject to movement during use.
• Verify anti-slip feet or pads are present and intact.

 Height Adjustment Mechanisms (if applicable)

• Inspect manual or hydraulic lift mechanisms for leaks, cracks, or corrosion.
• Verify pins, locking bars, and securing clips are in place and functional.
• Check height adjustment controls (handwheels, levers, etc.) for smooth operation.
• Confirm safety locks or ratchet systems engage properly and prevent collapse.

 Stability and Positioning

• Check that the staging is stable on level ground and does not rock or lean.
• Ensure the base frame is square and free from distortion.
• Verify staging remains stable under load and that the SWL is not exceeded.
• Confirm correct alignment with the aircraft fuselage or wing to avoid contact damage.

 Electrical and Lighting (if fitted)

Inspect built-in lighting or power outlets for:

• Secure wiring and intact insulation.
• Proper operation and no exposed live parts.
• Check any earthing/bonding systems (for anti-static protection) are functional and correctly connected.
• Verify PAT testing is up to date for electrical components.

 Fall Protection and Safety Features

• Ensure any harness anchorage points are clearly marked and certified for use.
• Verify safety chains or barriers are in place at access gaps.
• Check for signage indicating safe working loads, access restrictions, and emergency procedures.
• Confirm no sharp edges or protrusions that could cause cuts or snags..

 Documentation and Reporting

After the inspection, the competent person will issue a PUWER Plant Inspection Report. This must include:

• Date of the examination
• Details of the equipment inspected
• Findings, including any defects
• Recommendations or required actions
• Date of next examination due
• Statement on whether the equipment is safe to continue using

If any serious defects are found that pose immediate danger, they must be reported to the duty holder and the enforcing authority (e.g., HSE) immediately.

Unsure If Your Equipment Falls Under PUWER98 Regulations?

Below lists several example of work equipment which require regular maintenance and inspections under the PUWER98 regulations;

 Machine Tools

• Examples: Lathes, milling machines, grinders, pillar drills.
• Hazards: Moving parts, entanglement, ejection of materials.

 Power Presses

• Mechanical or hydraulic presses used for forming metal.
• Require specific inspection intervals and records under PUWER.

 Portable Electrical Equipment

• Examples: Drills, saws, grinders, extension leads.
• Require visual checks and PAT (Portable Appliance Testing).

 Hand-Operated Tools (Powered or Manual)

• Examples: Nail guns, impact wrenches, hammers, screwdrivers.
• Inspections check handles, guards, and integrity.

 Access Equipment

• Examples: Ladders, mobile towers, podium steps.
• Checked for damage, stability, and correct labeling.

 Conveyor Systems

• Used in production or packaging lines.
• Checks include guards, emergency stops, belt condition, and rollers.

 Construction Plant and Machinery

• Examples: Dumpers, cement mixers, plate compactors.
• Inspections cover structure, hydraulics, controls, and braking.